Ka band phase array antenna for Low Earth Orbit Satellite requires up to thousand antenna to be designed on 1 PCB, it creates high demand for PCB flatness and results of low production yield rate.
To support dual polarization(linear, circular) and dual beam, antenna solution need >10 layers of material, either LTCC, LCP, FR4 or PCB, to assembly RF front-end chip(PA/LNA/Beamformer) together with the multiple elements patch antenna, It results in production low yield rate and becomes obstacles to deploy Ka band user terminal.
Scalable AIP to integrate multiple antenna on the package of multiple RF front-end chip eg. PA/LNA as a standard unit block, so antenna system designers can assembly them on a simple 6 layers main PCB without considering the complicated design of thousands patch antenna and PCB flatness.
4 antenna and 4 RF front-end chips are integrated as one Scalable AIP, utilizing 500um pitch BGA make the main PCB assembly easy.
By using Scalable AIP, RF front-end chips close to the antenna also improves the performance, power consumption and easier polarization design.
For a 1024 antenna system, just need to assembly 256 Scalable AIP on a 6 layer main PCB, main PCB only needs to manage phase control, global RF signal transmission and DC power supply.
Scalable AIP already built in design for 2 beam with 2 polarization (Linear, Circular), easy to support low-earth-orbit satellite connection make before break in the handover stage.
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